This paper critically analyzes a NIOSH Health Hazard Evaluation (HETA 2002-0239-2922) examining the safety and ergonomics of the Segway Human Transporter as used by mail carriers in Norman, Oklahoma. The report covers ergonomic issues such as handlebar height and whole-body vibration, summarizes the study's findings and recommendations, and identifies key shortcomings in the report's conclusions. The paper further draws on additional research to highlight safety data absent from the NIOSH evaluation, including Segway's 2003 recall due to abrupt stopping failures and comparative braking and reaction-time performance data, arguing that the original report is incomplete and fails to deliver a definitive safety assessment.
This paper examines the safety of the Segway Human Transporter as assessed in the NIOSH Health Hazard Evaluation report (HETA 2002-0239-2922) and performs a critical analysis of that report. The study was conducted in Norman, Oklahoma, and followed four mail carriers who used the Segway to deliver mail instead of carrying a bag along their route. The research examined the viability of the Segway across a variety of terrains — which tended to jolt the rider, producing whole-body vibration — as well as ergonomic issues, interviews with participants, and evaluation of performance data.
Several ergonomic issues are identified in this report. The primary concern is the height of the Segway's handlebars relative to the height of the postal workers using the devices. Because the handlebars are adjustable, the Segway can be configured ergonomically for nearly any rider. Additional ergonomic concerns include the whole-body vibration that occurs when the vehicle encounters bumps or other hazards in the roadway, and when transitioning between different surface types — streets, sidewalks, lawns, and paths, among others.
Ergonomically, the researchers were most concerned about the whole-body vibration aspects of the transport and the potential ramifications for postal workers' long-term health. They noted repeatedly that no substantial studies had been conducted in this area, making it difficult to determine what effects prolonged whole-body vibration might have on workers over time.
The report's findings and recommendations focused primarily on the whole-body vibration problem. The researchers recommended that the post office, should it choose to continue using the Segway, commission additional studies on vibration and its long-term effects on workers. They also recommended closer attention to accident and injury reports, viewing these as a useful measure of both the Segway's performance and the health impact on postal workers.
A further recommendation called for redesigning the mail carriers mounted on the front and sides of the vehicles to make them more accessible and user-friendly, as many postal workers found the side carriers difficult to reach during use.
Unfortunately, the report does not arrive at a concrete opinion about the Segway. It simply presents the study results without drawing a definitive conclusion — neither endorsing the Segway as a suitable tool for postal workers nor recommending against its use. While it offers several recommendations for additional studies if use of the transport continues, it does not advocate for or against adoption, and this ambiguity represents a significant shortcoming. The report also feels brief, leaving the reader to wonder whether the researchers could have produced a more substantive and actionable document.
That said, the researchers did not find the Segway to be unsafe, and many of the comments from postal employees who used it were quite positive.
"Report lacks definitive safety conclusions"
"Recall history and comparative braking data"
Landis, B. W., Petritsch, T. A., & Huang, H. F. (2004). Characteristics of emerging road and trail users and their safety. Retrieved January 31, 2008, from the TFHRC.gov website:
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