Verified Document

JIT MRP And Synchronized Manufacturing A Comparison Research Paper

Related Topics:

Comparison of JIT, MRP, and Synchronized Manufacturing

JIT production focuses on sourcing raw materials just in time for factory use according to a production schedule; it helps manufacturers store low quantities of raw materials. The alignment of the raw materials to the production schedule is done (it doesn't work well when the materials are delayed). Synchronous manufacturing ensures that a manufacturer processes raw materials into finished products to place orders or first-in/first-out. Raw materials are turned into finished products that the customers place orders (can work if the materials are delayed). MRP involves inventory management which easily estimates the raw materials.

It might be used: For example, for a car builder to build its final product, they need their parts from the suppliers. To build the specific car on the said date, the parts shall be received in time just as they needed them to be. The delivery quantity is equal to the quantity that needs to be produced.

Amounts of Raw Materials and WIP inventories: The raw materials for sub-assembly must be completed before production.

Where it might be used: For example, the production schedules an item to buffer the finished goods (excess but not so much), then they plan to buffer the next day since the item will be delivered. But the sub-parts needed haven't had a production order yet. The MRP can help the planner advance the raw materials to produce the finished product to avoid delays.

Amounts of Raw Materials and WIP inventories: replenishing raw materials before the inventory hits.

Question

JIT

MRP

Synchronized Manufacturing

Where used

Continuous flow, make-to-stock

Job shop, custom shop

Job shop, custom shop

WIP

Very low

Very high

Low

Production cycle time

Very short

Very long

Short

Schedule flexibility

Level production for a minimum of 30 days

MRO frozen for 30 days, but variable in work centers

Can be changed daily as needed

Regard to capacity limits

High, Tries to balance capacity

Terrible. May start okay but quickly becomes inaccurate

Is founded on capacity limitations

Labor skills

Multi-skilled to help out other areas

Specialized in own work area

Same as MRP

References

Albino, V., & Okogbaa, O. G. (2019). Synchronization of Production Rate with Demand Rate in Manufacturing Systems. InOptimization Methods for Manufacturing(pp. 1-1). CRC Press.

Cite this Document:
Copy Bibliography Citation

Related Documents

Manufacturing the HR Integration Product Manager Has
Words: 870 Length: 3 Document Type: Essay

Manufacturing The HR Integration Product Manager has solicited and received approval for the project from Hugh McCauley, COO (Riordan Manufacturing, 2004). Key stakeholders will be identified including the scope and feasibility of this project. Additionally, Section 1 will describe the information-gathering techniques and design methods for Riordan Manufacturing service request SR-rm-002. Analysis of the HR system will be discussed, followed by identifying key factors, which will help ensure that the information

Manufacturing Process of a Bicycle
Words: 2680 Length: 10 Document Type: Term Paper

Between 1971 and 1979, Bridgestone built almost 1 million bikes for Schwinn, or roughly about 4.5 times the number of bikes Bridgestone-Japan built in during the Bridgestone years of 1984-1994. Bicycle manufacturers such as Schwinn did not begin manufacturing their own frames until the late seventies. Bridgestone had been producing its handbuilt Paramount line of racing and touring machines, with elegantly carved and hand brazed joints, since 1938, and

Manufacturing Productivity Improvement Is Important
Words: 645 Length: 2 Document Type: Term Paper

Aiquang (2007) conducted a review of Bosch Group, the global supplier of automotive, building and industrial technology as well as consumer goods. Before implanting TPM they spent several hours in solving machine/equipment problems, while the operators and line leaders did not know how to assist them. Gurinder Singh (2006) conducted a review of Total Productive Maintenance and found that faced with an economy in recession, increasing competition, an installed capacity

Manufacturing Industry in Australia
Words: 1851 Length: 4 Document Type: Term Paper

Manufacturing Industry in Australia The question that is being studied here is of unemployment, and this is clearly not being lost because of imports. The calculations have been made by the Australian Center for Industrial Relations Research and Teaching, and they say facts about the net changes in the rate of employment between 1988 and 1998 in a number of industrial sectors. It can be seen that there is a clear

Manufacturing Bags the Product That This Company
Words: 592 Length: 2 Document Type: Essay

Manufacturing Bags The product that this company will be manufacturing are bags that will be sold at Gap retail locations and through online sales. The price target for these bags is between fifty and eighty-five dollars, and retail markup is estimated to be approximately forty percent. This means the cost to the retailer will need to be kept in the range of approximately thirty-six dollars and sixty-one dollars in order for

Manufacturing Machines Run Time Reject Rate Milling
Words: 463 Length: 2 Document Type: Term Paper

Manufacturing Machines Run Time Reject Rate Milling 5-2 min 3% = 145 products per hour Grinding 7-3 min 5% = 137 products per hour Boring 3-1 min 2% = 176 products per hour Drilling 6-2.5 min 7% = 136 products per hour According to the manufacturer's data, currently, Beck Manufacturing is producing product at the following rate: Machines Run Time Reject Rate Total Milling 5-2 min 3% = 145 products per hour Grinding 7-3 min 5% = 137 products

Sign Up for Unlimited Study Help

Our semester plans gives you unlimited, unrestricted access to our entire library of resources —writing tools, guides, example essays, tutorials, class notes, and more.

Get Started Now